Coaltech Research Association

Repurposing of Coal Waste – Incorporation of Coal Waste in Asphalt Mixes

COALTECH Project Number: P2024-2

By Council for Scientific and Industrial Research | December 2025

R1500,00

Description

Coal waste, including fines and fly ash, can be safely and effectively incorporated into asphalt mixes without compromising mechanical or environmental performance. Asphalt containing coal waste demonstrates comparable or improved strength, durability, and resistance to moisture damage, while delivering cost and sustainability benefits. This approach supports circular economy principles by reducing waste, lowering reliance on natural aggregates, and improving material efficiency in road construction.

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What this report foundA compound dry cleaning machine de-stoned low grade raw coal without using water, but separation efficiency was low, with high relative density cut points and...

R1500,00

R1500,00

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What this report found

A compound dry cleaning machine de-stoned low grade raw coal without using water, but separation efficiency was low, with high relative density cut points and EPM values in the order of 0.3. Misplaced material was heavy and coal below 6 mm reported to product almost indiscriminately. The unit is cheap to buy and run, needs only crushing to 50 mm, and gives high throughput.

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Three dimensional modelling of a documented subsidence event in the Witbank coalfield, aimed at reserves in the seam above old workings that current pillar strength formulae sterilise.

What this report foundFinite element simulation reproduced the rapid collapse of bord and pillar workings in the 2 Seam at a Witbank colliery, showing that progressive pillar...

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Finite element simulation reproduced the rapid collapse of bord and pillar workings in the 2 Seam at a Witbank colliery, showing that progressive pillar deterioration triggers snap through of a strong sandstone plate in the overburden. Too little was known about the chosen collapse to back out a real pillar safety factor, so the calibration goal was not met.

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