Coaltech Research Association

15
CASE STUDY 15 · INTEGRATED MINING AND PROCESSING

The dust you cannot see

The coal dust that damages lungs is the fraction too fine to see. We funded the work that keeps the measurements honest and the masks worn, ending in the best practice guideline published in 2025.

2019 to 2025Programme years
M2019-2, M2020-4, 2024-1Project codes
LatonaGuideline delivery
March 2025Best practice guideline published
3 projects
masks, sampling integrity, and the guideline
1 guideline
best practice for respirable dust sample processes
2021
the integrity of dust sampling processes, audited
2025
the doctrine published and in use
01
The problem

What you measure badly, you manage badly

Respirable dust is the fraction of coal dust fine enough to reach deep lung tissue. Exposure is managed through sampling, and sampling is a chain: pumps, filters, handling, weighing, records. A weak link anywhere and the number that decides whether a section is safe is wrong. On the personal protection side, disposable masks only work when they are worn, and worn properly, which on a hot shift underground is a behaviour problem as much as an equipment one.

“Guideline for best practice for respirable dust sample processes.”
Project 2024-1, Latona, published March 2025
02
The research

Audit the chain, then write the doctrine

M2019-2 tackled the human end: how to get more effective use out of disposable dust masks in real conditions. M2020-4 audited the integrity of respirable dust sample processes on coal mines end to end, reporting in July 2021 on where the measurement chain bends. The programme closed with the Guideline for Best Practice for Respirable Dust Sample Processes, delivered with Latona and published in March 2025: one document that carries the whole chain, from pump calibration to paperwork.

Latona
Delivery of the 2025 best practice guideline.
Coaltech Mining Committee
Programme direction.
Member collieries
Where the sampling chains were audited.
Every breath
a collier takes underground is the reason the sampling has to be right.
03
The impact

Numbers worth acting on

Dust control decisions are only as good as the measurements underneath them. The audit showed the industry where its sampling chain leaked; the guideline now standardises the fix; and the mask work moved protection from issued to actually worn. Lung disease from coal dust develops over decades, which means the benefit of this work arrives quietly, in the cases that never present.

2019
The masks
M2019-2: more effective use of disposable dust masks.
Jul 2021
The audit
M2020-4 reports on the integrity of dust sampling processes.
Mar 2025
The doctrine
The best practice guideline for dust sample processes is published.

The evidence. Every claim traces to a published report.

PDFMore effective use of disposable dust masksWhat this report showsM2019-2: protection that works because it is worn.2019Open in the Library →
PDFDetermine the Integrity of Respirable Dust Sample ProcessesWhat this report showsM2020-4: the sampling chain, audited end to end.2021Open in the Library →
PDFGuideline for Best Practice for Respirable Dust Sample ProcessesWhat this report showsLatona, 2024-1: the published doctrine.2025Open in the Library →
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