Coaltech Research Association

14
CASE STUDY 14 · INTEGRATED MINING AND PROCESSING

Blasting where the ground is already burning

In opencast mines over old workings, a drilled blast hole can open into ground that is already hot. Load explosives into it and people die. We wrote the doctrine for managing hot holes, and reviewed every instrument that measures them.

2020 to 2022Programme years
M2020-1Project code
Best Practice GuidelineFor hot holes in opencast mines
Instrument reviewTemperature monitoring tested
1 guideline
best practice for managing hot holes in opencast coal mines
1 review
of hot hole temperature monitoring instruments
2 hazards
heat in the hole, and reactive ground around it
0 margin
for error when explosives meet heat
01
The problem

Heat where the explosives go

Opencast benches over burned or burning spoil hide a lethal trap. Drill a blast hole into hot ground, and the hole itself becomes an oven; charge it with explosives on a normal timeline and the charge can initiate prematurely. Crews knew hot holes existed. What the industry lacked was a common doctrine for finding them, grading them, and blasting safely around them.

“Best Practice Guideline for the Management of Hot Holes in Opencast Coal Mines.”
Project M2020-1, published guideline
02
The research

Find the heat before the charge does

M2020-1 produced two deliverables. The Best Practice Guideline for the Management of Hot Holes in Opencast Coal Mines sets the doctrine: how to identify hot holes and reactive ground, how to classify severity, and how to sequence drilling, charging and timing so heat and explosive never meet on the wrong terms. The companion review put the temperature monitoring instruments themselves under scrutiny, from probes to infrared, so mines measure the hazard with tools that actually read it.

Coaltech Mining Committee
Programme direction.
Member opencast mines
Where the doctrine was built and applied.
Blasting and instrumentation specialists
The guideline and instrument review.
The measuring kit: probe and infrared instruments under review.
Digital thermometer and downhole measurement in the field. From our 2021/22 Annual Report.
1 guideline
between a hot hole and a loaded one.
03
The impact

A shared drill-to-blast doctrine

Hot hole management used to differ mine to mine, crew to crew. The guideline gives every opencast operation on burning ground the same identification, classification and charging doctrine, and the instrument review means the temperature readings behind those decisions can be trusted. Doctrine like this is invisible until the day it is not.

2020
The commission
M2020-1 begins on hot hole management and measurement.
2021
The instruments
Temperature monitoring instruments reviewed in the field.
2022
The doctrine
The best practice guideline lands and enters use on the benches.

The evidence. Every claim traces to a published report.

PDFBest Practice Guideline for the Management of Hot Holes in Opencast Coal MinesWhat this report showsM2020-1: the identification, classification and charging doctrine.2021Open in the Library →
PDFReview of Hot Hole temperature monitoring instrumentsWhat this report showsThe measuring tools themselves, tested and compared.2021Open in the Library →
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